Meat Processing Equipment

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  Meat Processing Equipment 101 - Grinders
  • Jonathon  

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  Meat Processing Equipment 101 Meat Grinders Attend this entry level class from Meatgistics University by watching the video, reading the article and post any questions you have! What Are The Main Functions? The main function of a grinder is to take a whole muscle cut of meat and break it down into a ground format that can then be seasoned, cured, stuffed into a casing and then cooked. How Do They Work? Electric grinders have a hopper at the top where you load your meat that you are preparing to grind. The hopper has a hole in it that leads down to the throat of the grinder where an auger that is powered by the motor pushes the meat towards the plate and knife that will curt and grind your meat. The grinding knife goes behind the plate with the sharpened surface facing towards the plate, this cuts the meat and forces it through the holes of the grinding plate, the larger the holes on the grinding plate the faster your meat will grind and the coarser your product will be. Many products need to be ground twice, sometimes through a larger plate first and then through a smaller plate and sometimes twice through a larger plate. How Important is it? It depends on what type of meat you will most often be starting with. If you are going to be starting with whole muscle cuts then it is the most important piece of equipment that you can have! Other than a Bowl Chopper, which is an expensive commercial piece of equipment, will allow you to take a whole piece of meat and break it down into a ground product. Alternatives Like we said above, a Bowl Chopper will offer you similar functionality but the cost makes them unreasonable for the home processor. The main alternative to a Meat Grinder is to purchase already ground meat. If you want to make snack sticks you can buy ground pork, seasoning and cure it and then use a Sausage Stuffer to stuff it into casings. Should You Buy One If you are choosing between a grinder and stuffer to make meat sausage at home I would say a wild game processor should go with the grinder as it will allow them to break down the carcass and stuff and the person using beef or pork should get a sausage stuffer and buy pre-ground meat from the store. Best Choice For Beginners The Weston #12 750 Watt Meat Grinder is a nice choice for beginners as it gives you a medium-sized plate, with a powerful enough motor to break down larger cuts while staying under $200. Other Information Grinders come in different sizes with different grinding capacities, the number associated with the grinder corresponds to the size of the head assembly as well as the plate and knife you can use with that grinder. Standard sizes are #5, #8, #10 and 12 which are the same size, #22 and #32. A #5 grinder will use a plate that is 2-1/8" in diameter and generally has the ability to grind around 2-3 lb of meat per minute under ideal circumstances. A larger grinder like a #32 grinder will use a plate that is 3-15/16" in diameter and something like the Weston #32 Pro Series can grind upwards of 18 lb a minute. The power on a meat grinder also plays an important role in how many lb a minute it can process and how long it can be run for. Power can range from 500 watts on a small #5 up to 2 horsepower for the Weston Pro #32 series. The amount of horsepower is important as this is what drives the auger in the head assembly and more power means you can grind faster and use larger chunks of meat saving you processing time. Some meat grinders do have the ability to act as sausage stuffer as well as a grinder. You can switch out the plate and knife for a star stuffing adapter, attach a stuffing horn and stuff your ground product into casings or meat bags. While the stuffing capability is a nice thing to have it is much harder and will take longer to stuff with your grinder versus using an actual sausage stuffer. Because of the pressure required to stuff a product into smaller casings meat grinders will not work on anything smaller than a bratwurst or hotdog sized product. Both plates and knives are available in both disposable and sharpenable versions. Disposable should be used until they are dull and then thrown out, sharpenable plates and knives can be sent into Walton’s and we will sharpen them for a small fee. These types of plates and knives are more expensive initially but it is much cheaper to have us sharpen them than buy new ones, plus they are made to a higher quality and will give you a better-finished product. You can see the difference between a disposable and sharpenable knife just by looking at it, the disposable will look like a pinwheel and just has a flat edge, the sharpenable knife has a quality piece of steel on each arm that sticks up from the body. Shop waltonsinc.com for Meat Grinders
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  Meat Processing Equipment 102 - Sausage Stuffers
  • Jonathon  

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  @austin sounds good keep us posted if you do come up with one. The small 3/8 tubes are brutal to stuff through.
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  Meat Processing Equipment 103 - Meat Mixers
  • Jonathon  

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  Meat Processing Equipment 103 Meat Mixers Attend this entry level class from Meatgistics University by watching the video, reading the article and post any questions you have! What Are The Main Functions? A Meat Mixers main function is to mix in seasoning, cure and other additives with your meat. It also plays a very important role in protein extraction when making a cured sausage product. How Do They Work? Most retail meat mixers, like the Weston 20 and 44 lb models work on an axle and paddle system, where you turn the axle with the hand crank and the paddles spin through the chamber. The meat is added first and sits on the bottom of the mixer, the paddles are angled which allows them to scoop the meat off the bottom, rotate it up and drop it back down to mix it. This way you are getting multiple impacts to help break up the proteins as the seasoning is mixed in. How Important Is It? Mixing seasoning, cure and other additives in with your meat can be achieved by hand fairly easily, so if you are making a lot of fresh sausages then a meat mixer offers a convenience but it is not necessary. However, if you are making cured sausages then you need to achieve high levels of protein extraction during the mixing process. Protein extraction is a very important part of making certain types of meat snacks, anything that is going to be smoked generally needs protein extraction to keep the meat, fat, water and seasoning all bound together. If you don’t have good protein extraction you run the risk of “fatting out” which is when your fat renders out of your product during the cooking process. This leaves you with an unappetizing fatty film on the outside and a dry product. Alternatives You can mix in seasoning, cures, and additives by hand or you can add them between the first and second grind on your products and let your Meat Grinder do some of the work for you. These methods are easier to do with uncured products but it can also work for cured products, it will just be more time consuming and you might end up with an inferior product. Should You Buy One If you are making cured products then I believe them to be absolutely necessary, right up there with Stuffers and Meat Grinders. Lack of proper protein extraction can lead to a host of problems during cooking and smoking products. If you are making only fresh products then it is not necessary but it can be convenient to have. Best Choice For Beginners The Weston 20 lb Meat Mixer is a nice size for making smaller batches, the scoop and drop action helps with protein extraction and it is fairly easy to break down and clean, all for right about $100. Other Information Be sure that you are spinning the crank an equal number of times in both directions, this will help disperse the seasonings and cures quicker and ensures an even distribution. Some mixers like the 44 lb Weston will hook up with Weston Butcher and Pro Series Grinders, size 22 and above and it will do the mixing for you. You also need to use a certain amount of the capacity for this type of mixer to be effective, trying to do a batch that is much below 1/2 of the capacity will give you issues. Shop waltonsinc.com for Meat Mixers Shop waltonsinc.com for Summer Sausage Seasonings Shop waltonsinc.com for Snack Stick Seasonings
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  Meat Processing Equipment - 104 Smokers
  • Jonathon  

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  Meat Processing Equipment 104 Smokers Attend this entry level class from Meatgistics University by watching the video, reading the article and post any questions you have! Different Types of Injectors Automatic/Pump Syringe - These types of injectors have a draw tube that will go into a How Do They Work? Vertical Smokers - Vertical smokers have a heat source, usually, gas or electric, at the bottom of the smoker and the pellets or wood chips sit on top of the heat source causing them to smolder and smoke. There will be one or more dampers on the bottom of the smoker and one at the top to allow smoke come up from the bottom and out of the top, drawing the smoke up and over your product. The one disadvantage to these units is that they are not suitable for grilling, they really can only be used as a smoker. Offset / Barrel / Ceramic - If you like Charcoal and wood smoking then a Ceramic, Barrel or offset Smoker like the ABS Pit Boss might be the best way for you to go. These work great for smoking large amounts of meat at a time or large cuts of meat. The Pit Boss has a rotisserie inside it that keeps the meat moving to make sure everything gets the same amount of smoke and prevents you from having to worry about any cold spots in your smoker. These smokers can range anywhere from basic to very advanced with electronics monitoring the amount of air flow and rotisserie. These types of smokers provide the most classic smoke flavor as they use wood chunks and/or charcoal as both the smoke and heat source. In my opinion, the only disadvantage to these types of units is the cleanup and setup required. Pellet / Combo Smoker - A pellet combo smoker is a good choice for someone who will do some smoking but always wants to be able to easily grill on the same piece of equipment. These use wood pellets and can smoke at temperatures as low as 150° or grill up to 500° or more. They have a hopper with the pellets on one side, an auger that feeds those pellets down into a heat source than then burns the pellets to act as the heat and smoke source. A chimney will be set off to the opposite side from the hopper to draw the smoke out of the grill area. The advantage to these units is the ease of use, just hit a button and they are ready to go. The disadvantage would be that you are not going to pick up as much smoke as you would with a wood smoker and you generally won’t be able to start below 150° How Important Is It? Smokers are an essential part of the homemade sausage and meat snack making process. For commercial processing, a good smokehouse is where I would recommend you spend more money as you can make it back faster than on almost any other piece of equipment. For home processors, a quality smoker will give you a much better-finished product and make your entire process more enjoyable. Alternatives People without a way to smoke can absolutely still make Summer Sausage, Snack Sticks or really any other type of meat snack. You can cook all of these items in an oven and you can add smoke flavor by using Hickory Smoke Powder. Of course, a smoker is preferable as it will give you a more authentic taste. Should You Buy One Absolutely you should get a smoker. If you don’t think you will smoke enough to spend the money on a dedicated smoker you can get a pellet combo grill to replace your propane smoker! Meat that comes off of a pellet grill/smoker has a much different flavor than meat cooked on a propane grill. Best Choice For Beginners The Weston 30" Vertical Smoker is an inexpensive and easy to use vertical smoker that, with some practice, will let you smoke almost anything you can think of! Other Information Make sure that you are using the correct fuel source for you vertical smoker. Some, like the PK-100, need to use sawdust only and pellets can create issues. Shop waltonsinc.com for Vertical Smokers Shop waltonsinc.com for American BBQ Systems Smokers
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  Meat Processing Equipment: 202 Grinder Maintenance
  • Jonathon  

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  Meat Processing Equipment: 202 Grinder Maintenance Attend this entry level class from Meatgistics University by watching the video, reading the article and post any questions you have! Plates and Knives Lubricate your plates and knives with white oil before your turn on your grinder. If you do not do this then you are going to cause friction and heat with your plate and knife and will end up with a mushy product. For a more complete list of tips for plates and knives check out this post on extending the life of your plates and knives Also, you should marry plates and knives, meaning if you have two different plates you should have two different knives and you only use them with each other. Locking Ring Do not use a wrench to tighten the locking nut on your grinder head! Some models of grinders come with a wrench that is specifically designed to loosen your grinders locking nut. They are NOT designed to tighten them down, you want to tighten it down with your hands or you are going to create too much pressure between the plate and knives which will lead to a host of problems! Augers Check your auger stud and replace if necessary. This the part of the Auger that the plate and knife sit on and they are replaceable in many models. A worn down stud is going to allow everything to start bouncing and will eventually ruin your auger which is a lot more expensive to replace than your stud. Stuffing With a Grinder If you are using your grinder to stuff product into a casing make sure you are using a star stuffing adapter! If you do not then your auger is going to ride on the bottom of the throat of your grinder and you will be lucky if you don’t ruin both your auger AND your head. Run Time Check your manufacturers operating time instructions and abide by them. Some grinders are not designed to be run for 20 minutes at a time, the motors are just not powerful enough and some of them have plastic gears. If you have to do 4 5 minute stretches that is a lot better then ending up with a blown motor! Grinders like the Weston Pro and Butcher Series. Cleaning Your Grinder Parts Also check the manufacturers operating manual for cleaning instructions, not all grinders are made the exact same way so some of them require different parts to be cleaned than others. Some have parts that are dishwasher safe and some don’t, my suggestion is to hand wash everything. We like using Neutra Sol General Cleaner but you can also use Dawn or other dish soaps on most parts, again check your manual. If you miss something and some meat residue makes it’s way deep into the throat you are going to have a nasty surprise the next time you grind something! After you have cleaned everything I like to spray it with Sanitizing rinse as well. Cleaning it with soap gets the fat, meat and dirt off of it but sanitizing it will make sure anything living on it will be killed. Getting a grinder head cleaning brush can make cleaning the throat of your grinder a lot easier on you. It can be hard to get anything down the throat the grooves and just running water down there is not going to work! Clearing Jams If your grinder has a reverse function and you have a jam you can run reverse for a second or two and see if that clears it. If it does not you need to turn off your grinder, unplug it and then break it down and clean the throat, plate, knife, and auger. Stomper Before you turn your grinder on check to make sure there is nothing like a knife hanging down from the pan into the throat. This seems unlikely but I wouldn’t be telling you to check if it hadn’t happened! This is also where you should check the length of your stomper, some of the westons come with this white covering that is placed over the top of your tray, without this the stomper could easily hit the auger as you are pushing the meat down, this could damage your auger and could shave pieces of plastic off of your stomper and then that is going to be in your food! Shop waltonsinc.com for Grinder Shop waltonsinc.com for Cleaning Supplies
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  Meat Processing Equipment 201 - Maintenance for Automatic Syringe Injectors
  • Jonathon  

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  Meat Processing Equipment 201 - Automatic Syringe Injector Maintenance. Attend this entry level class from Meatgistics University by watching the video, reading the article and post any questions you have! Types of Injectors Automatic/Pump Syringe - These types of injectors have a draw tube that will go into a bowl or other container that has the solution already mixed in it. The action of the injector will draw the solution up into a chamber, or canister on the injector and then out through the needle and into the meat. These type of injectors can have either artery needles or, more commonly, spray needles that have 4 or more holes that the solution will come out. Marinade Injector - On these types of injectors the needle acts as both the draw and injector. When you want to fill the injectors chamber you need to pull back on the trigger and draw it into the chamber, to inject you press down on the trigger. The drawback of these styles is that all the holes on the injector needle need to be covered or you will draw air into the chamber. Maintenance for Automatic Injector First, we are going to go over simply breaking it down and how to put it back together as you should be breaking it all the way down before your first use to clean off the oils. The first thing you will want to do is to remove the needle to get it out of the way. Run hot water through this to clean it. Now unscrew the locking ring that connects the manifold to the cannister. Once this is done set the manifold aside and remove the canister from the base. If you cannot just pull it out press the trigger and stick your finger behind the cannister to slide it out. Now remove the O-ring from the front of the canister and set both of these aside. Next take the draw nozzle, which is the piece that connects to the manifold that draws the solution up into the canister and twists it until it comes off, be careful not to lose the spring in there. This spring is the same side on both sides, this is important to note for reassembly. Now remove the plunger from the draw nozzle, note that the plunger faces down. The plunger and spring allow the solution to come up the tube but block it when you want to inject your solution. Also, remove the o-ring that sits below the threads of the draw nozzle. Thoroughly clean the spring, plunger, and assembly in warm soapy water. If you don’t properly clean this the plunger will get clogged and you won’t be able to suck up the solution into your injector. Next, remove the needle holder base by twisting it. Note that this spring is wider on one end, this is the end that you want to position closest to the base so the narrow end is facing towards your needle. There is another plunger in there that goes into the hole on the manifold side. This allows the solution to travel towards the needle but blocks it when you are refilling the cannister so no air or solution can make it back from the needle. Also, remove the o-ring around the manifold and remove the needle base protector. I like to soak all these parts in warm soapy water for 10 minutes and then spray them with water and remove any noticeable build up to form the solution. Pay special attention to the plungers during this process as if these are not cleaned well the injector will not work. Make sure everything is clean and dry before reassembling it. Now that everything is cleaned you can put it back together. First, insert the canister back into the base, the easiest way to do this is to press the trigger and then push it in. Next put the o-ring back into position and set this aside. Now put your locking ring over the manifold and screw that onto the base of the unit. Replace the O-ring that you removed earlier over the threads of the nozzle. Now place your plunger back into the draw nozzle with it pointed downwards and put the spring that is the same size on both ends over the plunger and screw this back into the manifold. Now place the o-ring back around the manifold opening and replace the plunger so that it is pointing back towards the cannister. Now take the spring that is thicker at one end and place it over the plunger and screw the needle base back into the manifold. Now reattach the needle base protector and screw on your needle. Maintenance for Marinade Injector These are far simpler to clean. Simply take remove the plunger from the chamber and clean the inside of the chamber and the O-ring around the plunger. Then run hot water through the needle and the chamber and let everything soak in hot water. Once everything is dried simply reassemble it. Should You Buy One If you do a lot of whole muscle smoking or curing then one of these styles is essential. The ability to get the seasoning, cure and other additives deep into the meat quickly is a large advantage over having to rely on osmosis. Best Choice For Beginners It will depend on the style you want and how often it will be used. If you will rarely use it and just want a simple injector then Walton’s 4 oz Marinade Injector would be the one I would go with. If you are going to be using it often and want something more convenient to use and don’t mind the increased complexity then the Walton’s Automatic Syringe Injector would be my recommendation. Other Information There are also Brine Pumps that are more useful in commercial applications and Multi-needle Injectors that would be used in larger plants. Shop waltonsinc.com for Injectors Shop waltonsinc.com for American BBQ Systems Smokers