I am going to make

  • I am going to make a 25# batch of Waltons Bold and 25 # batch of Colorado jerky I will be using equal parts deer pork and beef . I will then stuff into Wilsons 2.9" × 24" fibrous casings . I will then nearly freeze the meat filled casings then slice about 1/4" thick little medallions and then dry them in our dehydrator.
    I have made this before everyone loved them. I also make snack sticks and cook them in my smoker .
    My question is I was thinking of adding some liquid smoke to the jerky since their is no smoke in my dehydrator but how much should I add to a 25# batch?

  • Admin

    I’m assuming that you are using Liquid Smoke from waltonsinc.com
    Because, usage levels may vary between different liquid smoke products and all are not made equal.
    0.75 oz is used per 25 lb of meat. That would equate to approximately 0.05lb

    The amount of liquid smoke you use is very small as it is very potent.

    When I make product in a dehydrator and I want smoke flavor, I use and recommend Hickory Smoke Powder, instead of liquid smoke. The Hickory Smoke Powder comes in a 1oz package and that 1oz package is used for 25lb of meat, so it makes it easier to just put the whole package into a 25lb batch instead of having to measure out liquid smoke.

    If you don’t already have the liquid smoke, you might consider trying the hickory smoke powder instead, but either is perfectly acceptable to use.

    Let us know if you have any other questions! Good luck on your processing and I hope it turns out great!

  • @Austin thank you for your quick and informative reply I have not heard about the hickory smoke powder sounds awsome. Next time I place an order I will add it to my list thank you.

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  • @scottwaltner i too used to have that same problem until I made my mix about 30 percent fat added non fat powder milk for a binder and mixed till it gets good and sticky and then the rest cooking temp and water shower @ end.

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  • S

    @parksider I am using fibrous casings and soaking in warm water for alt least 30 minutes. I mixed the meat, 20 pounds for about 12 minutes. The casings were tight when I was stuffing them. I was processing at 125 for 1 hour, 140 for 1 hour, 155 for 2 hours and 170 until the internal was 165. I water bathed them, forgot to hang them over night, but just put them in the refrigerator. I didn’t take the internal temp after I water bathed them.
    The outside of the sausage does not appear fatty and the flavor is great.

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  • Ive been wrong many times before lol! But i dont feel like it would turn out super good unless you found a seasoning mix that would blend well with the bacon taste which might take some nasty sticks to figure it out. Possibly willies snack stick from waltons might be ok… if you do this please let us know how it turns out. Commercially seems like a bit of a bad thing, the cost of bacon/pork fat is huge. Profit margin would be horrid!

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  • @scottwaltner i agree with parker on a few things. You always need to soak your fibrous summer sausage casings for sure! At least 30 minutes if you got time. Also you dont want the casings to stick too much to the meat either though. Fine line there. I think maybe you need to mix the meat longer for that protein extraction would be the main thing. Also you want to stuff those casings about as tight as you can with out exploding, but those casings are tough. What temperature is the summer sausage after cooling them down?

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  • C

    I want to make fresh not smoked nitrate free Hot Dogs. After stuffing I am hot bathing them to 160. These are all beef I must add. What can I use to keep the color so they don’t end up grey looking and have that nice pink color?

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  • P

    Very similar process. Try dividing the spice into 1/3’s. Rub 1/3 on each day for 3 days. Yes it’s very thin, doesn’t take much. Local hardware store had crocks on sale so i got 2. I rub, and rotate each day.
    After day 3, rotate each day for 5 more days. If it’s cold out i leave on the floor in my garage, if not it goes in the fridge-great either way just depends on weather.
    Hang one day-i never rinse. Cold smoke (100F) for 6 hours. rest overnight, cold smoke for 6 more hours. Rest overnight.
    I like mine to be a deep cherry color, that’s how i determine when to stop smoking. If it’s not that rich cherry color, smoke it more! Then rest it for 3 days and slice. We slice it on a slicer so i get super thin slices. Uncle Cecil said slice it thin enough that you can read the paper through it!
    One tip-Walton’s has the little drying pouch that’s in the store bought jerky, They are cheap and make it last forever in the fridge or freezer. I also vacuum seal to 98% with the chamber vac or it get too hard. Here is a pic of what I’m looking for. The fellas have named this George Washington Jerky. It was the only way i could explain it to them before i made it. Told them we were going VERY old school, and now they love it!


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