How To Make Juicer Meat Products
Meat Hacks: How To Make Juicer Meat Products
Learn how to make juicer meat products, what is carrot fiber, and how phosphates are used in meats with Walton's and Meatgistics. Watch the video, read the guide, and then post your questions or comments below.
How to make juicer meat products?
We’ve all taken a bite out of a meat snack, a piece of chicken, or other meat, and the meat has been dry and unappetizing. If you want to try and avoid a dry meat product, we can do a couple things to tweak our process and include additives to help increase the water holding capacity and help us make a juicier final product. Two options we will look at today is Phosphates and Carrot Fiber. Sometimes seasoning blends meant to be used as a marinade will already include phosphates. Some additives already include phosphates like the Sure Gel Meat Binder, but it is not always included in other seasoning blends. Always check the ingredient statement on your seasoning to see if it already has phosphates included, or if you can include extra phosphate, as the maximum allowed amount of phosphate in meat products is 2 oz per 25 lb of meat. One of our favorite phosphate included seasoning blends for injecting or marinating meat is our Excalibur Butter Flavored Seasoning & Marinade. It works great on all types of proteins from beef, pork, chicken, or anything else. Using a seasoning like this with phosphates added will really help make one of the best smoked pork loins, brisket, or marinated and grilled chicken breasts that you could imagine. If you are using another seasoning or marinade that doesn’t include phosphates, you can include an additive like our Cold Phosphate, at a rate of 2 oz per 25 lb of meat, to help increase the water holding capacity in any types of meat products. Cold phosphate can be added to most seasoning blends that do not already contain phosphates, and is available in 8 oz or 5 lb packages, and it is also in 50 lb bulk cases if you are a commercial meat processor.
What are options for meat binders to increase water holding capacity?
Options for binders that can increase water holding capacity in a variety of sausages would be using our Sure Gel Meat Binder at a rate of 6 oz per 25 lb of meat, or use Carrot Fiber at a rate of 4 oz per 25 lb of meat, or use Soy Protein blend as a rate of 12 oz per 25 lb of meat. All of these are quite acceptable for most varieties of sausages, and smoked and cured meat products.
How do phosphates work?
By adding phosphates, what happens in the meat is that we increase the pH level of the meat product and move it further away from the isoelectric pH point of meat, which starts at around 5.2. As the pH moves away from that isoelectric point, the water holding capacity increases because there are more negatives protein charges for the water to bind to. Phosphates also increase the water holding capacity by increasing the space between proteins which allows for more water to enter the meat and be held in the myofibrils, by capillary forces. One last thing that phosphates can help with is in extending shelf life because they have antioxidant properties which can decrease the rate of lipid or fat oxidation in meats.
A few final things to keep in mind is that adding phosphates, carrot fiber, or other binders and additives can increase water holding capacity, but they will not completely correct a bad cooking cycle and overcooking meats. If you marinate chicken and include phosphates, but you cook the chicken to an internal temp of 225 degrees instead of 165, you can still end up cooking out too much water and end up with a dry final product. Instead, couple the inclusion of phosphates, carrot fiber, and binders with cooking meat to the proper temperature, checking it with a meat thermometer, to achieve the best and most consistent results with the moistest, juiciest, and most flavorful product possible. And if you are making and cooking meat products at home, these additives can help you have a juicier final product, but if you are a commercial meat processor it can also increase your profit margins by adding to the overall weight of your meat products.
To sum things up, if you want to make the moistest and juiciest meat product possible or increase your yields to increase your profit margin on meat products you are selling, make sure your seasoning blend includes an additive that can increase water holding capacity like phosphates, or when injecting seasoning and marinade use and add Cold Phosphate or Sure Gel to your injection solution, and if you are making any type of sausage you can add Carrot Fiber or Sure Gel Binder to increase your water holding capacity as well.
Learn more about carrot fiber by visiting the Walton’s Blog, watch the video above, or visit waltonsinc.com
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@scottwaltner i too used to have that same problem until I made my mix about 30 percent fat added non fat powder milk for a binder and mixed till it gets good and sticky and then the rest cooking temp and water shower @ end.
@parksider I am using fibrous casings and soaking in warm water for alt least 30 minutes. I mixed the meat, 20 pounds for about 12 minutes. The casings were tight when I was stuffing them. I was processing at 125 for 1 hour, 140 for 1 hour, 155 for 2 hours and 170 until the internal was 165. I water bathed them, forgot to hang them over night, but just put them in the refrigerator. I didn’t take the internal temp after I water bathed them.
The outside of the sausage does not appear fatty and the flavor is great.
Ive been wrong many times before lol! But i dont feel like it would turn out super good unless you found a seasoning mix that would blend well with the bacon taste which might take some nasty sticks to figure it out. Possibly willies snack stick from waltons might be ok… if you do this please let us know how it turns out. Commercially seems like a bit of a bad thing, the cost of bacon/pork fat is huge. Profit margin would be horrid!
@scottwaltner i agree with parker on a few things. You always need to soak your fibrous summer sausage casings for sure! At least 30 minutes if you got time. Also you dont want the casings to stick too much to the meat either though. Fine line there. I think maybe you need to mix the meat longer for that protein extraction would be the main thing. Also you want to stuff those casings about as tight as you can with out exploding, but those casings are tough. What temperature is the summer sausage after cooling them down?
I want to make fresh not smoked nitrate free Hot Dogs. After stuffing I am hot bathing them to 160. These are all beef I must add. What can I use to keep the color so they don’t end up grey looking and have that nice pink color?
Very similar process. Try dividing the spice into 1/3’s. Rub 1/3 on each day for 3 days. Yes it’s very thin, doesn’t take much. Local hardware store had crocks on sale so i got 2. I rub, and rotate each day.
After day 3, rotate each day for 5 more days. If it’s cold out i leave on the floor in my garage, if not it goes in the fridge-great either way just depends on weather.
Hang one day-i never rinse. Cold smoke (100F) for 6 hours. rest overnight, cold smoke for 6 more hours. Rest overnight.
I like mine to be a deep cherry color, that’s how i determine when to stop smoking. If it’s not that rich cherry color, smoke it more! Then rest it for 3 days and slice. We slice it on a slicer so i get super thin slices. Uncle Cecil said slice it thin enough that you can read the paper through it!
One tip-Walton’s has the little drying pouch that’s in the store bought jerky, They are cheap and make it last forever in the fridge or freezer. I also vacuum seal to 98% with the chamber vac or it get too hard. Here is a pic of what I’m looking for. The fellas have named this George Washington Jerky. It was the only way i could explain it to them before i made it. Told them we were going VERY old school, and now they love it!